Kiln Design And Construction

Short Description:

1. To meet customer needs, provide complete, reliable and high-quality solutions for selecting and configuring refractory products.

2. Based on the operating conditions of the furnace, we provide comprehensive, feasible and durable furnace construction services.

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Robert Refractory

1. To meet customer needs, provide complete, reliable and high-quality solutions for selecting and configuring refractory products.
2. Based on the operating conditions of the furnace, we provide comprehensive, feasible and durable furnace construction services.

Kiln Construction Standards

Kiln construction is roughly divided into the following steps:

1. Foundation construction

2. Masonry and sintering

3. Install equipment accessories

4. Kiln test

1. Foundation construction

Foundation construction is a very critical task in kiln construction. The following tasks must be done well:

(1) Survey the site to ensure the foundation is stable.

(2) Carry out foundation modeling and construction according to the construction drawings.

(3) Choose different basic methods according to the kiln structure.

2. Masonry and sintering

Masonry and sintering are the core tasks of kiln construction. The following points need to be done:

(1) Select different masonry materials and technologies according to design requirements.

(2) Brick walls need to maintain a certain slope.

(3) The inside of the brick wall needs to be smooth and the protruding parts should not be too many.

(4) After completion, sintering is carried out and the brick wall is fully inspected.

3.Install equipment accessories

Installing equipment accessories is a very important part of kiln construction. This requires attention to the following points:

(1) The number and location of equipment accessories in the kiln must meet the design requirements.

(2) During the installation process, attention should be paid to the mutual cooperation and fixation of accessories.

(3) Fully inspect and test equipment accessories after installation.

4.Kiln test

Kiln testing is the last critical step in kiln construction. The following points need to be noted:

(1) The kiln temperature should be gradually increased to ensure uniform temperature distribution.

(2) An appropriate amount of test materials should be added to the kiln.

(3) Continuous monitoring and recording of data are required during the testing process.

Kiln Construction Completion Acceptance Standards

After the kiln construction is completed, completion acceptance is required to ensure its quality and effectiveness. The acceptance criteria should include the following aspects:

(1) Brick wall, floor and ceiling inspection

(2) Check the integrity and firmness of installed equipment accessories

(3) Kiln temperature uniformity inspection

(4) Check whether the test records meet the design requirements

When conducting completion acceptance, it is necessary to ensure that the inspection is comprehensive and meticulous, and any quality problems must be discovered during acceptance and resolved in a timely manner.

Construction Cases

Lime Kiln Construction

Glass Kiln Construction

Rotary Kiln Construction

Blast Furnace construction

How Does ROBERT Provide Construction Guidance?

1. Shipping and warehousing of refractory materials

Refractory materials are shipped to the customer's site. We provide reliable product storage methods, precautions, and detailed product construction instructions along with the product.

2. On-site processing method of refractory materials

For some refractory castables that need to be blended on site, we provide corresponding water distribution and ingredient ratios to ensure that the product effect meets expectations.

3. Refractory masonry

For different kilns and refractory bricks of different sizes, choosing the appropriate masonry method can achieve twice the result with half the effort. We will recommend a reasonable and efficient masonry method based on the customer's construction period and current status of the kiln through computer modeling.

4. Kiln oven operation instructions

According to statistics, most kiln masonry problems often occur in the oven process. Short oven times and unreasonable curves can cause cracks and premature shedding of refractory materials. Based on this, Robert refractory materials have undergone many tests and accumulated suitable oven operations for various refractory materials and furnace types.

5. Maintenance of refractory materials during the operation stage of the kiln

Rapid cooling and heating, abnormal impact, and exceeding the operating temperature will affect the service life of refractory materials and kilns. Therefore, during the maintenance process, we provide a 24-hour technical service hotline to help enterprises handle furnace emergencies in a timely manner.

Company Profile

Shandong Robert New Material Co., Ltd. is located in Zibo City, Shandong Province, China, which is a refractory material production base. We are a modern enterprise that integrates the research and development, production, sales, kiln design and construction, technology, and export refractory materials. We have complete equipment, advanced technology, strong technical strength, excellent product quality, and good reputation. Our factory covers over 200 acres and an annual output of shaped refractory materials is approximately 30000 tons and unshaped refractory materials is 12000 tons.

Our main products of refractory materials include: alkaline refractory materials; aluminum silicon refractory materials; unshaped refractory materials; insulation thermal refractory materials; special refractory materials; functional refractory materials for continuous casting systems.

Robert`s products are widely used in high-temperature kilns such as non-ferrous metals, steel, building materials and construction, chemical, electric power, waste incineration, and hazardous waste treatment. They are also used in steel and iron systems such as ladles, EAF, blast furnaces, converters, coke ovens, hot blast furnaces; non-ferrous metallurgical kilns such as reverberators, reduction furnaces, blast furnaces, and rotary kilns; building materials industrial kilns such as glass kilns, cement kilns, and ceramic kilns; other kilns such as boilers, waste incinerators, roasting furnace, which have achieved good results in using. Our products are exported to Southeast Asia, Central Asia, Middle East, Africa, Europe, Americas and other countries, and has established a good cooperation foundation with multiple well-known steel enterprises. All employees of Robert sincerely look forward to working with you for a win-win situation.

Frequently Asked Questions

Need help? Be sure to visit our support forums for answers to your questions!

Are you a manufacturer or a trader?

We are a real manufacturer, our factory is specialized in producing refractory materials for more than 30 years. We promise to provide the best price, the best pre-sale and after-sale service.

How do you control your quality?

For each production process, RBT has a complete QC system for chemical composition and physical properties. And we will test the goods, and the quality certificate will be shipped with the goods. If you have special requirements, we will try our best to accommodate them.

What is your delivery time?

Depending on the quantity, our delivery time is different. But we promise to ship as soon as possible with guaranteed quality.

Do you provide free samples?

Of course, we provide free samples.

Can we visit your company?

Yes, of course, you are welcome to visit RBT company and our products.

What is the MOQ for trial order?

There is no limit, we can provide the best suggestion and solution according to your situation.

Why choose us?

We have been making refractory materials for more than 30 years, we have strong technical support and rich experience, we can help customers design different kilns and provide one-stop service.

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Kiln Design And Construction